Automatic Storage for Float Glass — End-Caps & Warehouse Systems
We build complete systems. They link storage to production with safe, fast, and traceable flows. As a result, they cut the footprint. Then, they speed up changeovers. Moreover, they handle different sheet sizes, materials, and thicknesses. In addition, each module fits your layout and throughput. Therefore, you gain a predictable ROI with fewer stops.
Built around your process. First, we collect your requirements: sheet size, loading plane, number of elements, workflow, and functions. Then, we design the solution with you. Next, we validate safety and interfaces. Moreover, the machines shown here are representative. Finally, they act as a starting point for a custom design aligned with how you run production.
Automatic Storage for Float Glass — End-Caps (Tilting Tables)
Next, our tilting tables receive naked packs in a vertical position and tilt them to horizontal. Then, operators assemble wooden end-caps safely and fast. Afterwards, a crane or a multidirectional sideloader moves each pack to stillages in the storage area.
In practice, the END-CAPS area includes one or more tilting units. We design and manufacture them to tip glass packs from sub-vertical to horizontal in a semi-automatic mode.
- Firstly, a rigid welded steel frame supports the loads.
- Secondly, two linear actuators with AC motors drive arm tipping.
- Thirdly, two actuators rotate the supporting heels into position.
- Additionally, Adiprene-coated base planes ensure proper contact with glass.
- Finally, a hydraulic fall-arrest system holds the machine for maintenance and prevents incidents.
Float Glass Storage System — Packing & Racking
Meanwhile, this system manages naked packs on stillages from the float cutting line. In addition, it supports end-caps operations and places finished packs in racks ready for shipping. Therefore, it closes the loop between cutting and logistics.
System scope:
- I. End-caps assembly tilting tables for safe tipping.
- II. Automatic storage with rules-based locations, buffering, and sequencing.
- III. Loading crane/gantry with dedicated grippers (up to 2,500 kg) and multi-axis motion.
- IV. Supervision software with barcode/RFID and per-pack genealogy, plus MES integration.
- V. SIL-oriented safety with fenced areas and interlocks.
Float Glass Warehouse Automation — Process Data
For example, typical sites move from ~300 t/24h to 600 t/24h with continuous flow.
Likewise, segregated safety areas remove direct exposure during tipping and transport.
Consequently, about 3 operators manage ~200 t/day with fewer reworks and stops.
IOCCO Float, Flat & Appliance Catalog (PDF)
To explore, read a concise overview of equipment, process blocks, and turnkey options. In addition, you will find typical layouts and interfaces.
Learn more about ISO 12100 machine safety and GS1 barcodes for traceability.
