Introducing I.NTEGRA — IOCCO’s Automotive Glass Tooling Division
I.NTEGRA strengthens IOCCO’s technological capabilities with a dedicated structure for automotive glass tooling: bending molds, quenching systems, metrology, surface compensation and full-process engineering.
I.NTEGRA is IOCCO’s new automotive glass tooling division combining process engineering and precision tooling to deliver advanced solutions for bending, laminating and tempering automotive glass.
Built on consolidated industrial partnerships, the division offers fast, scalable and reliable support for global OEM projects. Everything is guided by IOCCO’s first pillar of credibility: strict confidentiality in handling all customer data, geometries and process information.
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Automotive Glass Tooling Division – Press Bending & Convection Heating
Shape fidelity and optical quality depend on thermal uniformity. I.NTEGRA designs bending molds and press rings with optimized thermal maps, contact strategy and controlled heat distribution.
- Thermal mapping to minimize gradients
- Heat-up / soak / equalization tuned to tooling mass
- Compatible with roll-form and air-flotation systems
Automotive Glass Tooling Division – Quench Engineering & Stress Optimization
Quenching defines the compressive stress profile of tempered glass. I.NTEGRA develops quench rings and quench boxes engineered for uniform airflow and energy efficiency. Read more on Glass International Magazine.
- CFD-based plenum design and pressure balancing
- Cooling symmetry for improved optical quality
- Retrofit kits for existing tempering lines
Materials & Low-Adhesion Surface Finishing
I.NTEGRA designs and manufactures molds in aluminum, ceramics or stainless steel, selecting materials and coatings based on temperature, stiffness and release requirements.
- Dimensional stability through repeated thermal cycles
- Anti-sticking surface finishing
- Serviceable components for predictable maintenance
Digital Metrology & Checking Fixtures
I.NTEGRA develops manual and digital fixtures for dimensional and curvature verification, integrating datums, contactless measurement and OEM-compliant logic.
- Naked glass and tertiary configurations
- SPC/PPAP data logs for traceability
- Closed-loop validation on edges and holes
CAD Workflow & Surface Compensation
The division models spring-back and thermal deformation, applying compensated surfaces directly in CATIA V5 to ensure geometric accuracy after the thermal cycle.
- Tolerance & interference analysis
- Compensation based on measurement feedback
- Faster ramp-up with fewer reworks
Confidentiality & Strategic Partnerships
Confidentiality is the first pillar of IOCCO’s global credibility. I.NTEGRA applies strict protocols to secure customer geometry, data, processes and compensated surfaces.
Thanks to consolidated industrial partnerships, the division guarantees rapid availability, reliable technical support and scalable production capacity for complex OEM programs.
Why I.NTEGRA Strengthens IOCCO
- Full vertical integration: automation, tooling, process and metrology
- Dedicated engineering team for faster innovation
- Highest protection of sensitive OEM data
- Industrial partnerships ensuring reliability
- End-to-end solutions for forming, laminating and tempering workflows
