IOCCO at GlassBuild America 2024

𝗦𝗘𝗣.𝟯𝟬-𝗢𝗖𝗧. 𝟮 -𝗗𝗮𝗹𝗹𝗮𝘀-𝗧𝗲𝘅𝗮𝘀. 𝗕𝗼𝗼𝘁𝗵 #17023

IOCCO at GlassBuild America 2024

IOCCO at GlassBuild America 2024

We look forward to seeing you at the GlassBuild AMERICA 2024 trade fair in Dallas-TX.

Important challenges await us: ecological transition, Industry 5.0, artificial intelligence.
Listening to your needs, at a time of great transformation, allows us to develop the new production technologies of the future with you.

meet IOCCO at Glass Build America SEPT.30-OCT.2, 2024 Dallas,TX – USA – Booth # #17023

meeting request


PROCESS INNOVATIONS
Assembly and de-airing laminated automotive glass

The world market is showing strong interest in the latest developments in IOCCO’s automotive glass lamination technology. Several installations in China, Europe, Mexico, North and South America in recent years confirm the growing trend towards the level of automation and control required to produce the latest generation of automotive glass to the high quality standards demanded by car manufacturers and the market. The automotive sector has embraced ultra-thin multilayer glass, including PDLC (Polymer Dispersed Liquid Crystal), PVB, SPD and XIR technologies.The production process phases most relevant in respect of technological production innovation are those of assembly and pre-lamination (namely, the de-airing process). Here’s why the R&D team at IOCCO has continuously developed solutions in line with these trends since 2012 – placing highly productive assembly and pre-lamination systems on the market which are unique worldwide. These allow for precise assembly phases and the subsequent phase of air extraction inside the laminate as well as the fusion and encapsulation of these technological interlayers.
To date this system can produce windshields, side windows and sunroofs with production rates of up to 18 seconds per glass. Thanks to advanced sensors and artificial intelligent software, the plant is able to calculate the correct production parameters while tracing the technological process for each particular product and changing set-up in the event of unforeseen anomalies. Conformant with current European Commission directives regarding Industry 5.0 that’s an important step usability-wise. The software here has been designed and developed to make it easily usable, to set up the machinery and maintain it as well as to evaluate and adapt electrical absorption when it exceeds the production requirement.
The phases of the production process that have attracted the most interest in terms of technological production innovation are those of assembly and prelamination (called the deairing process), in order to process windscreens, laminated roofs and sidelights that are increasingly lighter, safer, more complex in shape and with innovative technologies equipped with ADAS systems.
IOCCO has developed complex robotic systems, combined with artificial vision systems that are capable of assembling these types of interlayers and has marketed highly productive assembly and pre-lamination systems, unique in the world, which allow precise assembly phases and the subsequent phase of air extraction inside the laminate, as well as the fusion and encapsulation of these technological interlayers.
The vacuum bag furnace (for de-airing) is a unique system that can carry out flexible productions, allowing model changes without interrupting the process, monitoring all process phases, vacuum values and temperatures in each glass produced and reacting autonomously to possible anomalies to guarantee continuous and quality production. To date, this process system can produce a side window every 9 seconds and windscreens/sunroofs every 18 seconds.
Thanks to advanced sensors and intelligent software, the system is able to calculate the correct production parameters, track the technological process for each individual product, and modify the set-up in the event of unforeseen nomalies. The software has been designed and developed to take an important step forward in terms of user friendliness, machine maintenance and set-up, and to be able to evaluate and adjust electrical absorption when it exceeds production requirements. The design is structurally optimised to reach a new level of emission reduction thanks to the air recycling and insulation systems adopted. Moreover, the installed A.I. helps to manage production quality or anomalies and it also has the scope to achieve the best energy efficiency. Automotive glass is everchanging, and engineering solutions are crucial for discovering new methods to process it. Customers involve IOCCO’s engineering team in the feasibility study to find suitable solutions for the entire car glass set.
 

Our specialisations



 

Automotive Glass 

The Company benefits from highly competent glazing technology and managing expertises to meet our Customers’ expectations. In this way projects will succeed in improving Customers’ capability, increasing the productivity of their plants, reducing waste, optimizing the quality of your products and then the return of investment.

√ pre-process line
√ final, inspection & packing line

 

√ pre-process line
√ assembly process also in ultra thin glass
√ deairing (vacuum) process
√ final, inspection & packing line
 

√ vacuum bag furnace for sidelites
√ vacuum bag furnace for windshields
√ R&D vacuum box furnace to process Hi-Tech windshields and sidelites
√ vacuum channel ring furnace for windshields
√ check after deairing
 

√ Bright finishers assembly
√ Centering pins and spacers assembly
√ Long life primer application
√ Polyurethane extrusion on the periphery
√ Seals, bond on lace and finishers assembly
√ Alarm, fax, antenna, heating circuit connectors assembly
√ Grommet assembly
√ Assembly and gluing of various accessories (bars,centering pins,spacers,…)
√ Polyurethane extrusion on the glass periphery
√ Brackets/pins application supporting various devices
√ Seals, bond on lace and finishers assembly
√ Long life primer application
√ Mirror boss assembly
√ Centering pins and spacers assembly
√ Holders application
√ Spacers application
√ Encapsulation (PU, TPE, PVC)
 
for more details visit our webpage 

Lines & machines for Architectural & home Appliance Glass 

Our product offer ranges from the single machine & complete line in turnkey solution.
We are specialized in Float bath equipments, processing lines & machine, Architectural & appliance glass.
The use of glass in architecture has broadened over the last years, as well as the requirements in glass processing, quality features and sophistications.
 
-Float bath furnaces
Iocco designs and supplies equipment fully integrated on Float bath furnaces process in the cold area with maintenance cold repair and machine construction.
Expertise, competitiveness and applied technology guarantee the reliability of our installations.
 

-Product range

√ Ancillary Equipment in hot zone
√ Cold end equipment
 

-Lines & machines for Architectural & home Appliance Glass 

√ Spacer application
√ Handling
√ Scraps treatment
√ Polish machine for coating line
√ Packing line for end wooden caps
√ Line stacker
√ Loading unloading coating line
√ Powder removing machine
√ Powder application machine
√ Mirror safe glass line
 

for more details visit our webpage 

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